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A pit stop after 20 years

Worn rotor assembly as received

Dismantling the two-bearing housing unit

Old shaft protection sleeve

Overhauled rotor assembly

View onto the preserved components of the shaft seal

In 2003, Venti Oelde delivered a high-performance centrifugal fan for use in a coal mill to a steelworks. Today after nearly 20 years later, the fan came back to our factory for a first modernization pit stop.

An initial inspection only showed some worn areas on the impeller blades. To get a more detailed look, the impeller with the mounted shaft was dismantled together with the block bearing and the attached coupling half. This revealed that the shaft had taken a blow and been damaged at some point in the past, so that it would need to be replaced together with the rolling bearings, feather keys and shaft protection sleeves. The newly installed shaft protection sleeve is now hard-chrome plated – which will reduce scoring and allow for a longer service life.

With this new assembly, instead of replacing the whole shaft protection sleeve, only the shaft sealing rings will need to be exchanged. For the operator, this means a significant reduction in disassembly and assembly times – and significant cost savings.

With rewelded impeller blades and a rebalancing, the modernized impeller was ready to head back to the plant and a resumption of service. Here’s to the next 20 years ...

 

High-performance centrifugal fan: Technical data
Manufacturer: Venti Oelde, Model HRV 50-1250/K

Volume flow:166,500 Bm³/h
Overall pressure difference:11,488 Pa
Drive power:710 kW
Impeller diameter:2,103 mm
Handled medium:Filtered inert gas

 

To enlarge please click onto a picture.

 

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